Process Data Acquisition – CHPDA

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

系统

System

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1 S7-1500 and slave drop data collection scheme

31 Beckhoff Ads

2 S7-400 Ethernet high speed fixed period 2ms

32 EtherCAT

3 S7-300 Ethernet high speed fixed period

33 RS232 / RS485

4 Profinet

34 Rockwell AB PLC

5 S7-400/300/TDC/FM458 Ethernet Variable Access

35 OPC / OPC Ua

6 Standard Ethernet UDP

36 Auxiliary transmission S120

7 Standard Ethernet TCP

37 Main driver system SL150

8 S7 PLC Tools for program debugging - pdaTools

38 B&R - Robot

9 S7-400/300/TDC/FM458 Symbol Variable DB block

39 MITSUBISHI MC protocol - format 4

10 S7-400/300 iso(MAC address)

40 MITSUBISHI MELSECT – QnA 3E

11 S7-300/400 standard ethernet

41 MITSUBISHI Q-Series UDP

12 TDC Ethernet

42 Smart meter DL/T645-2007 protocol

13 S7-1500/1200

43 S7-200 smart

14 MPI/DP variable access

44 Automobile CAN-bus

15 Profibus-DP

45 Alstom HPCi VMIVME 7750 - UDP

16 RFM(Reflective Memory)

46 Collecting KEPServer data through Opc Ua

17 CoDeSys

47 Collecting S7-1500 data through Opc Ua

18 Interface Module

48 Listen to all data on the Profibus bus and collect it

19 Simotion D

49 ABB main drive ACS6000

20 EGD(Ethernet Global Data)

50 Collecting PCI/PCIe card data

21 Modbus Register address

51 Collect TC-net network data

22 Modbus TCP Memory block

52 Collect UDP data forwarded by Tc-net

23 Modbus TCP Register address

53 Collect domestic PLC data

24 FM458 Profibus-DP gateway

54 Other data collection methods

25 GE Fanuc SRTP/ SNPX

55 High speed data forwarding

26 Wago

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

27 MOOG PLC

57 Continuous Casting Hydraulic Vibration PDA System

28 ABB PLC

58 Hot rolling TDC GDM.PDA system renovation

29 Beckhoff Ethernet

59 USB HID

30 Bechhoff Realtime Ethernet

60 AnyControl

60 AnyControl

AnyControl is a universal programming software developed by Beijing AutoStudio Technology co., LTD, similar to CoDeSys.

60.1 Collecting through Profinet

Add CP-1616 driver.

Select the network port connecting the PLC and the computer for the new construction project.

 

 

Add Profinet master station.

Add CP-1616 slave station, set the slave station IP and station name, set the 1ms transmission cycle as follows, and set the watchdog value as large as possible.

Add 128 byte IO modules, up to a maximum of 11 with a total of 1408 bytes.

The addresses allocated to the IO module are shown in the following figure.

Write the data to be collected to the corresponding address through MEMCPY.

The corresponding configuration Config.csv for PDA is as follows, with a data source type of 8, 352 REALs of 1408 bytes, CP1616-onboard002 as the slave name, and 1 as the Profinet bus refresh time.

[3000,352CH,1.000ms,192.168.1.11,8,CP1616-onboard002,192.168.1.4,1]

Connect to PLC remotely and check the runtime load, with preferably not exceeding 50%.

60.2 Collection via UDP

The PDA data source type is 25, and one connection can collect 1460 bytes. The TPDA data type can be defined according to the actual data type. The following figure shows the PDA configuration Config.csv for collecting 100 REALs, with a 5ms cycle and sending data once every 10ms.

[1000,100CH,10.000ms,192.168.0.2,25,Test1,192.168.0.216]

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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