Process Data Acquisition – PDA

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

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System

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1 S7-1500 and slave drop data collection scheme

31 Beckhoff Ads

2 S7-400 Ethernet high speed fixed period 2ms

32 EtherCAT

3 S7-300 Ethernet high speed fixed period

33 RS232 / RS485

4 Profinet

34 Rockwell AB PLC

5 S7-400/300/TDC/FM458 Ethernet Variable Access

35 OPC / OPC Ua

6 Standard Ethernet UDP

36 Auxiliary transmission S120

7 Standard Ethernet TCP

37 Main driver system SL150

8 S7 PLC Tools for program debugging - pdaTools

38 B&R - Robot

9 S7-400/300/TDC/FM458 Symbol Variable DB block

39 MITSUBISHI MC protocol - format 4

10 S7-400/300 iso(MAC address)

40 MITSUBISHI MELSECT – QnA 3E

11 S7-300/400 standard ethernet

41 MITSUBISHI Q-Series UDP

12 TDC Ethernet

42 Smart meter DL/T645-2007 protocol

13 S7-1500/1200

43 S7-200 smart

14 MPI/DP variable access

44 Automobile CAN-bus

15 Profibus-DP

45 Alstom HPCi VMIVME 7750 - UDP

16 RFM(Reflective Memory)

46 Collecting KEPServer data through Opc Ua

17 CoDeSys

47 Collecting S7-1500 data through Opc Ua

18 Interface Module

48 Listen to all data on the Profibus bus and collect it

19 Simotion D

49 ABB main drive ACS6000

20 EGD(Ethernet Global Data)

50 Collecting PCI/PCIe card data

21 Modbus Register address

51 Collect TC-net network data

22 Modbus TCP Memory block

52 Collect UDP data forwarded by Tc-net

23 Modbus TCP Register address

53 Collect domestic PLC data

24 FM458 Profibus-DP gateway

54 Other data collection methods

25 GE Fanuc SRTP/ SNPX

55 High speed data forwarding

26 Wago

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

27 MOOG PLC

57 Continuous Casting Hydraulic Vibration PDA System

28 ABB PLC

58 Hot rolling TDC GDM.PDA system renovation

29 Beckhoff Ethernet

59 USB HID

30 Bechhoff Realtime Ethernet

60 AnyControl

52 Collect UDP data forwarded by Tc-net

The data on the Tc-net network can be broadcasted via UDP to port 3004 at 225.224.0.1, and can be received at 10.43.2.91. The Config. csv is as follows. The data source type is 42.

[1101,702CH,10.000ms,192.168.0.210,42,T11B1,10.43.2.91]

No,    Name,Adr/note,Unit,Len,Offset,Gain,Type,ALM,HH

CH1=,      ,S0      ,    ,4  ,0     ,1   ,INT ,0  ,0

CH2=,      ,S1      ,    ,4  ,0     ,1   ,INT ,0  ,0

CH3=,      ,S2      ,    ,4  ,0     ,1   ,INT ,0  ,0

CH4=,      ,S3      ,    ,4  ,0     ,1   ,INT ,0  ,0

CH5=,      ,S4      ,    ,4  ,0     ,1   ,INT ,0  ,0

CH6=,      ,S5      ,    ,4  ,0     ,1   ,INT ,0  ,0

......

1101 is the PLCNo and BlockNo defined in VMCAST.ini. An example of VMCAST.ini is as follows:

[NUM]

READ=27

[READ01]

NAME=T11B1

PLCN=11

BLOCKN=1

[READ02]

NAME=T12B1

PLCN=12

BLOCKN=1

[READ03]

NAME=T13B1

PLCN=13

BLOCKN=1

[READ04]

NAME=T14B1

PLCN=14

BLOCKN=1

[READ05]

NAME=T21B1

PLCN=21

BLOCKN=1

[READ06]

NAME=T25B1

PLCN=25

BLOCKN=1

[READ07]

NAME=T26B1

PLCN=26

BLOCKN=1

[READ08]

NAME=T31B1

PLCN=31

BLOCKN=1

[READ09]

NAME=T27B1

PLCN=27

BLOCKN=1

[READ10]

NAME=T28B1

PLCN=28

BLOCKN=1

[READ11]

NAME=T29B1

PLCN=29

BLOCKN=1

[READ12]

NAME=T30B1

PLCN=30

BLOCKN=1

[READ13]

NAME=T41B1

PLCN=41

BLOCKN=1

[READ14]

NAME=T42B1

PLCN=42

BLOCKN=1

[READ15]

NAME=T43B1

PLCN=43

BLOCKN=1

[READ16]

NAME=T44B1

PLCN=44

BLOCKN=1

[READ17]

NAME=T45B1

PLCN=45

BLOCKN=1

[READ18]

NAME=T46B1

PLCN=46

BLOCKN=1

[VMCAST]

IPADDRESS=225.224.0.1

IPADDRESSSEND=225.224.0.2

IPADDRESSLOCAL=10.43.2.91

PCNUMBER=15

RPORT=3004

WPORT=3001

TTL=1

UseNetDDE=0

BROADCAST=0

[READ19]

NAME=T12B2

PLCN=12

BLOCKN=2

[READ20]

NAME=T11B2

PLCN=11

BLOCKN=2

[READ21]

NAME=T25B2

PLCN=25

BLOCKN=2

[READ22]

NAME=T27B2

PLCN=27

BLOCKN=2

[READ23]

NAME=T41B2

PLCN=41

BLOCKN=2

[READ24]

NAME=T28B2

PLCN=28

BLOCKN=2

[READ25]

NAME=T44B2

PLCN=44

BLOCKN=2

[READ26]

NAME=T43B2

PLCN=43

BLOCKN=2

[READ27]

NAME=T42B2

PLCN=42

BLOCKN=2

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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