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Process Data Acquisition – CHPDA

-- Detailed analysis of quality manage&industrial big data sources

高速数据采集方案

High speed data acquisition scheme

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1 S7-1500 and slave drop data collection scheme

37 Main driver system SL150

2 S7-400 Ethernet high speed fixed period 2ms

38 B&R - Robot

3 S7-300 Ethernet high speed fixed period

39 MITSUBISHI MC protocol - format 4

4 Profinet

40 MITSUBISHI MELSECT – QnA 3E

5 S7-400/300/TDC/FM458 Ethernet Variable Access

41 MITSUBISHI Q-Series UDP

6 Standard Ethernet UDP

42 Smart meter DL/T645-2007 protocol

7 Standard Ethernet TCP

43 S7-200 smart

8 S7 PLC Tools for program debugging - pdaTools

44 Automobile CAN-bus

9 S7-400/300/TDC/FM458 Symbol Variable DB block

45 Alstom HPCi VMIVME 7750 - UDP

10 S7-400/300 iso(MAC address)

46 Collecting KEPServer data through Opc Ua

11 S7-300/400 standard ethernet

47 Collecting S7-1500 data through Opc Ua

12 TDC Ethernet

48 Listen to all data on the Profibus bus and collect it

13 S7-1500/1200

49 ABB main drive ACS6000

14 MPI/DP variable access

50 Collecting PCI/PCIe card data

15 Profibus-DP

51 Collect TC-net network data

16 RFM(Reflective Memory)

52 Collect UDP data forwarded by Tc-net

17 CoDeSys

53 Collect domestic PLC data

18 Interface Module

54 Other data collection methods

19 Simotion D

55 High speed data forwarding

20 EGD(Ethernet Global Data)

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

21 Modbus Register address

57 Continuous Casting Hydraulic Vibration PDA System

22 Modbus TCP Memory block

58 Hot rolling TDC GDM.PDA system renovation

23 Modbus TCP Register address

59 USB HID

24 FM458 Profibus-DP gateway

60 AnyControl

25 GE Fanuc SRTP/ SNPX

61 DDEServer

26 Wago

62 PDAServer as EtherCAT Slave

27 MOOG PLC

63 MQTT

28 ABB PLC

64 S7-1200 as both a PROFINET IO Controller and an IO Device

29 Beckhoff Ethernet

65

30 Bechhoff Realtime Ethernet

66

31 Beckhoff Ads

67

32 EtherCAT

68

33 RS232 / RS485

69

34 Rockwell AB PLC

70

35 OPC / OPC Ua

71

36 Auxiliary transmission S120

72 Project performance and typical project application

19 Simotion D

The program tool is Scout, browse the device online in Accessible nodes to determine the type and version of the device, otherwise it can’t be online.

 

UDP communication protocol is adopted. Build a new project and create a ST_1 program. the model and version number must be correct, otherwise it can’t be online.

INTERFACE

   TYPE

      TpdaData:STRUCT

         R:ARRAY[0..9] OF REAL;

         B:ARRAY[0..1] OF BYTE;

         I:ARRAY[0..9] OF INT;

         S:ARRAY[0..9] OF STRING[20]; // The LSTRING of PDA is corresponded to

      END_STRUCT

   END_TYPE

  

   PROGRAM PDA;

END_INTERFACE

 

 

IMPLEMENTATION

   PROGRAM PDA

      VAR

         pdaData    :TpdaData;

         pdaDataSend:ARRAY[0..1399] OF BYTE; //UDP max length=1400

         PDAServerIP:ARRAY[0..3] OF USINT:=[10,65,7,210];

         myRetDINT  :DINT;

      END_VAR

     

      pdaData.R[0]:=0.0;

      pdaData.R[1]:=1.1;

      pdaData.R[2]:=2.2;

      pdaData.R[3]:=3.3;

      pdaData.R[4]:=4.4;

      pdaData.R[5]:=5.5;

      pdaData.R[6]:=6.6;

      pdaData.R[7]:=7.7;

      pdaData.R[8]:=8.8;

      pdaData.R[9]:=9.9;

      pdaData.B[0] :=_byte_from_8bool(bit0 := FALSE

                                     ,bit1 := FALSE

                                     ,bit2 := FALSE

                                     ,bit3 := FALSE

                                     ,bit4 := FALSE

                                     ,bit5 := FALSE

                                     ,bit6 := FALSE

                                     ,bit7 := FALSE);

      pdaData.B[1] :=_byte_from_8bool(bit0 := FALSE

                                     ,bit1 := FALSE

                                     ,bit2 := FALSE

                                     ,bit3 := FALSE

                                     ,bit4 := FALSE

                                     ,bit5 := FALSE

                                     ,bit6 := FALSE

                                     ,bit7 := FALSE); 

      pdaData.I[0]:=10;

      pdaData.I[1]:=11;

      pdaData.I[2]:=12;

      pdaData.I[3]:=13;

      pdaData.I[4]:=14;

      pdaData.I[5]:=15;

      pdaData.I[6]:=16;

      pdaData.I[7]:=17;

      pdaData.I[8]:=18;

      pdaData.I[9]:=19;       

      pdaData.S[0]:='01234567890123456789';

      pdaData.S[1]:='11111111111111111111';

      pdaData.S[2]:='22222222222222222222';

      pdaData.S[3]:='33333333333333333333';

      pdaData.S[4]:='44444444444444444444';

      pdaData.S[5]:='55555555555555555555';

      pdaData.S[6]:='66666666666666666666';

      pdaData.S[7]:='77777777777777777777';

      pdaData.S[8]:='88888888888888888888';

      pdaData.S[9]:='aaaaaaaaaaaaaaaaaaaa';    

   

      pdaDataSend :=

      ANYTYPE_TO_BIGBYTEARRAY(

        anydata :=pdaData

        // ,offset := 0

      );

   

      myRetDINT :=

      _udpsend(

        sourceport :=3000

        ,destinationaddress :=PDAServerIP

        ,destinationport :=3000

        ,communicationmode := CLOSE_ON_EXIT

        ,datalength :=282 // 282 = 4*10 + 1*2 + 2*10 + (2+20)*10

        ,data :=pdaDataSend

      );     

      

   END_PROGRAM   

END_IMPLEMENTATION

Adding program ST_1.pda to low priority task such as BackgroundTask, the fastest period can be set to one servo cycle, it is also available to other task such as ServoSynchronousTask, but it is easy to cause Simotion D to stop when the sending cycle is too short, it may be avoided by calling the error program.

 


Run or stop Simotion D.

Connect or download or disconnect Simotion D.

The PDA configuration corresponding to the data sent above is below, the byte should be swapped.


Download without HW configuration.

Add global variable to watch table, whether it is consistent with the PLC program may be checked.


Check whether it is consistent with the PLC by means of hardware online.

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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