Process Data Acquisition – PLC

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

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System

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1 S7-1500 and slave drop data collection scheme

31 Beckhoff Ads

2 S7-400 Ethernet high speed fixed period 2ms

32 EtherCAT

3 S7-300 Ethernet high speed fixed period

33 RS232 / RS485

4 Profinet

34 Rockwell AB PLC

5 S7-400/300/TDC/FM458 Ethernet Variable Access

35 OPC / OPC Ua

6 Standard Ethernet UDP

36 Auxiliary transmission S120

7 Standard Ethernet TCP

37 Main driver system SL150

8 S7 PLC Tools for program debugging - pdaTools

38 B&R - Robot

9 S7-400/300/TDC/FM458 Symbol Variable DB block

39 MITSUBISHI MC protocol - format 4

10 S7-400/300 iso(MAC address)

40 MITSUBISHI MELSECT – QnA 3E

11 S7-300/400 standard ethernet

41 MITSUBISHI Q-Series UDP

12 TDC Ethernet

42 Smart meter DL/T645-2007 protocol

13 S7-1500/1200

43 S7-200 smart

14 MPI/DP variable access

44 Automobile CAN-bus

15 Profibus-DP

45 Alstom HPCi VMIVME 7750 - UDP

16 RFM(Reflective Memory)

46 Collecting KEPServer data through Opc Ua

17 CoDeSys

47 Collecting S7-1500 data through Opc Ua

18 Interface Module

48 Listen to all data on the Profibus bus and collect it

19 Simotion D

49 ABB main drive ACS6000

20 EGD(Ethernet Global Data)

50 Collecting PCI/PCIe card data

21 Modbus Register address

51 Collect TC-net network data

22 Modbus TCP Memory block

52 Collect UDP data forwarded by Tc-net

23 Modbus TCP Register address

53 Collect domestic PLC data

24 FM458 Profibus-DP gateway

54 Other data collection methods

25 GE Fanuc SRTP/ SNPX

55 High speed data forwarding

26 Wago

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

27 MOOG PLC

57 Continuous Casting Hydraulic Vibration PDA System

28 ABB PLC

58 Hot rolling TDC GDM.PDA system renovation

29 Beckhoff Ethernet

59 USB HID

30 Bechhoff Realtime Ethernet

60 AnyControl

20 EGD(Ethernet Global Data)

GE Fanuc, Alston HPCi is representative, A lot of kind PLCs support EGD, PDA sample period may be 2ms.

Below is an example of GE PACSystems PLC, install ME program soft.

Create a new project, select logon PLC mode by right clicking Target1->property.

PDA subroutine is called by the main program.

A PLC PDA program is below.

Add Ethernet Global Data component.

PDA server may collect data from multi-producer of multi-PLC, You may distribute many producer to one PLC, EGD is identified by "Exchange ID", You may also distribute many IP to a PDA server.

Establish first produced exchanges PDA1, produced period is 4ms.

PDA1 sends 4 REAL 4 INT and 16 BIT.

Establish second produced exchanges PDA2, produced period is 10ms.

PDA2 sends 350 REAL, it may be an array, the array is of advantage to spares. Max 1400 bytes are supported by EGD.

Config.csv is below, Data source type is 26, byte swap is not needed in PLC and PDA. You may packet PLC BOOL to WORD, BYTE should not be used.

[1000,24CH,4.000ms,192.168.0.210,26,PDA1,192.168.0.216]

No,    Name,Adr/note,Unit,Len,Offset  ,Gain    ,Type,ALM,HH   ,HI   ,LO   ,LL   ,Opr,FFS

CH1=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH2=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH3=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH4=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH5=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH6=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH7=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH8=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH9=,      ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH10=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH11=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH12=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH13=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH14=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH15=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH16=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH17=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH18=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH19=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH20=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH21=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH22=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH23=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

CH24=,     ,        ,    ,1  ,0.000000,1.000000,BIT ,0  ,0.000,0.000,0.000,0.000,0  ,  

 

[2000,350CH,4.000ms,192.168.0.210,26,PDA2,192.168.0.216]

No,    Name,Adr/note,Unit,Len,Offset  ,Gain    ,Type,ALM,HH   ,HI   ,LO   ,LL   ,Opr,FFS

CH1=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH2=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH3=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH4=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH5=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH6=,      ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

……

CH345=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH346=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH347=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH348=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH349=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

CH350=,    ,        ,    ,4  ,0.000000,1.000000,REAL,0  ,0.000,0.000,0.000,0.000,0  ,  

If the accidental loss of the program after PAC power failure results in download programs difficult., you may remove all modules beside the power and CPU, connect PAC and PC with direct ethernet and download. Hardware configure may be downloaded when CPU is stopped. To modify EGD Exchange ID in the vicinity of the default value, otherwise it may cause Profibus-DP communication abnormalities.

A boolean variable is defined on a particular bit of the register.

To define some array such as REAL300, BOOL1600 for each acquisition data types is recommanded, these arrays are used to EGD configuration, It is easy to change the collection variables with same EGD configuration, and need not to restart the PLC, ST program directly transfer symbol variable to the array unit, ladder diagram "move" block is for address variable.

 

 

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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