Process Data Acquisition – PLC -- Detailed analysis of quality manage&industrial big data sources			高速数采方案 High speed data acquisition scheme	系统 System	Contact us
1 S7-1500 and slave drop data collection scheme	31 Beckhoff Ads
2 S7-400 Ethernet high speed fixed period 2ms	32 EtherCAT
3 S7-300 Ethernet high speed fixed period	33 RS232 / RS485
4 Profinet	34 Rockwell AB PLC
5 S7-400/300/TDC/FM458 Ethernet Variable Access	35 OPC / OPC Ua
6 Standard Ethernet UDP	36 Auxiliary transmission S120
7 Standard Ethernet TCP	37 Main driver system SL150
8 S7 PLC Tools for program debugging - pdaTools	38 B&R - Robot
9 S7-400/300/TDC/FM458 Symbol Variable DB block	39 MITSUBISHI MC protocol - format 4
10 S7-400/300 iso(MAC address)	40 MITSUBISHI MELSECT – QnA 3E
11 S7-300/400 standard ethernet	41 MITSUBISHI Q-Series UDP
12 TDC Ethernet	42 Smart meter DL/T645-2007 protocol
13 S7-1500/1200	43 S7-200 smart
14 MPI/DP variable access	44 Automobile CAN-bus
15 Profibus-DP	45 Alstom HPCi VMIVME 7750 - UDP
16 RFM(Reflective Memory)	46 Collecting KEPServer data through Opc Ua
17 CoDeSys	47 Collecting S7-1500 data through Opc Ua
18 Interface Module	48 Listen to all data on the Profibus bus and collect it
19 Simotion D	49 ABB main drive ACS6000
20 EGD(Ethernet Global Data)	50 Collecting PCI/PCIe card data
21 Modbus Register address	51 Collect TC-net network data
22 Modbus TCP Memory block	52 Collect UDP data forwarded by Tc-net
23 Modbus TCP Register address	53 Collect domestic PLC data
24 FM458 Profibus-DP gateway	54 Other data collection methods
25 GE Fanuc SRTP/ SNPX	55 High speed data forwarding
26 Wago	56 PDA system scheme for converter, RH furnace, LF furnace in steel plant
27 MOOG PLC	57 Continuous Casting Hydraulic Vibration PDA System
28 ABB PLC	58 Hot rolling TDC GDM.PDA system renovation
29 Beckhoff Ethernet	59 USB HID
30 Bechhoff Realtime Ethernet	60 AnyControl
56 PDA system scheme for converter, RH furnace, LF furnace in steel plant 56.1 The communication protocol used (1) S7 communication protocol, PDAServer reads real-time data based on PLC variable addresses. (2) Profinet protocol is used by PDAServer to collect signals that require high-speed acquisition. (3) UDP protocol, standard Ethernet protocol. The above three communication protocols are supported by both PLC and PDAServer. 56.2 Scheme of 1 set of PDA system for each furnace area Add one set of PDA high-speed data acquisition and analysis system to each area, as shown in Figure 1. (1) The advantage of this solution is that each system is relatively independent, and maintenance and power outages do not affect each other. The data traffic of the backbone Ethernet network will not increase significantly. (2) The PDA system adopts Ethernet communication method, Profinet and UDP protocol. (3) One set of 10000 point PDA system in LF furnace area. (4) One set of PDA system with 10000 points in the converter area. (5) One set of PDA system with 10000 points in RH furnace area. (6) 3 sets of PDA systems, slightly higher cost, but the high-frequency Ethernet data flow in each area is limited to the local network. (7) This PDA system has a high cost performance ratio, using multiple solutions, and the cost increase is not significant. (8) Any computer connected to L1 Ethernet can perform online and offline data analysis. Figure 1 Scheme of One PDA System for Each Furnace Area 56.3 The plan of sharing one PDA system among three furnace areas Three furnace areas share one set of PDA high-speed data acquisition and analysis system, as shown in Figure 2. (1) The PDA system adopts Ethernet communication method, Profinet and UDP protocol. (2) One set of PDA system with 30000 points is installed in the LF furnace area, converter area, and RH furnace area. (3) Using one PDA system, the cost is slightly lower, but the high-frequency Ethernet data streams in each area need to pass through the L1 central switch, resulting in a higher amount of high-frequency data streams in the backbone network. (4) Any computer connected to L1 Ethernet can perform online and offline data analysis. Figure 2 Scheme for Three Furnace Zones to Share One PDA System
Apparatus test&Fault diagnosis&Quality analysis		Millisecond data sampling Real-time data compression Capture signal instantaneous mutation
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