KINGWEI ikoPDA focuses on domestic ms industrial high-frequency data acquisition & analysis

Profinet EIP EtherCAT EGD UDP RFM RtEthernet Tc-net S7 Modbus OPC iso Ads

Siemens AB,GE,Mitsubishi,Beckhoff,MOOG,Schneider,ABB,Alstom,Driver,Domestic PLC,Special Board

QDR quality data recording (digital steel coil) centimeter and millisecond level, supports 32+clients online

Equipment testing, fault diagnosis, quality analysis, ikoPDA CHPDA PLC-PDA, No crack & call similar system

3rd PDA formats & Rich proprietary features

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Simplified for China. Zero-Installation Setup

Full Customization & OEM with Open APIs

Proven by Hundreds of Enterprise Applications

Process Data Acquisition – PLC-PDA

-- Detailed analysis of quality manage & industrial big data sources

-- Full stack develop & Fully intellectual property owned

高速数据采集方案

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High speed data acquisition scheme

Thematic System

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1 Configuring the PDA System and Data Tags

37 Main driver system SL150

2 S7-1500 and slave drop data collection scheme

38 B&R - Robot

3 S7-400 Ethernet high speed fixed period 2ms

39 MITSUBISHI MC protocol - format 4

4 S7-300 Ethernet high speed fixed period

40 MITSUBISHI MELSECT – QnA 3E

5 Profinet

41 MITSUBISHI Q-Series UDP

6 S7-400/300/TDC/FM458 Ethernet Variable Access

42 Smart meter DL/T645-2007 protocol

7 Standard Ethernet UDP TCP

43 S7-200 smart

8 S7 PLC Tools for program debugging - pdaTools

44 Automobile CAN-bus

9 S7-400/300/TDC/FM458 Symbol Variable DB block

45 Alstom HPCi VMIVME 7750 - UDP

10 S7-400/300 iso(MAC address)

46

11 S7-300/400 standard ethernet

47

12 TDC Ethernet

48 Listen to all data on the Profibus bus and collect it

13 S7-1500/1200

49 ABB main drive ACS6000

14 MPI/DP variable access

50 Collecting PCI/PCIe card data

15 Profibus-DP

51 Collect TC-net network data

16 RFM(Reflective Memory)

52 Collect UDP data forwarded by Tc-net

17 CoDeSys

53 Collect domestic PLC data

18 Interface Module

54 Other data collection methods

19 Simotion D

55 High speed data forwarding

20 EGD(Ethernet Global Data)

56 PDA system scheme for converter, RH furnace, LF furnace in steel plant

21 Modbus Register address

57 Continuous Casting Hydraulic Vibration PDA System

22 Modbus TCP Memory block

58 Hot rolling TDC GDM.PDA system renovation

23 Modbus TCP Register address

59 USB HID

24 FM458 Profibus-DP gateway

60 AnyControl

25 GE Fanuc SRTP/ SNPX

61 DDEServer

26 Wago

62 PDAServer as EtherCAT Slave

27 MOOG PLC

63 MQTT

28 ABB PLC

64 S7-1200 as both a PROFINET IO Controller and an IO Device

29 Beckhoff Ethernet

65 Millisecond level temperature acquisition

30 Bechhoff Realtime Ethernet

66 Acquiring TDC Data via Reflective Memory Network

31 Beckhoff Ads

67 Opc Ua Variable Scan and Export

32 EtherCAT

68 Collecting KEPServer data through Opc Ua

33 RS232 / RS485

69 Collecting S7-1500 data through Opc Ua

34 Rockwell AB PLC

70 Collecting AnyControl data through Opc Ua

35 OPC / OPC Ua

71 Opc Ua Interface pdaOpcUaServer

36 Auxiliary transmission S120

72 Project performance and typical project application

58 Transformation Plan of PDA System Based on GDM.TDC for Hot Rolling

The GDM network card in a computer becomes very unstable after prolonged use, often requiring more than ten restarts to function properly. The number of points collected by one card is also limited, making it expensive.

58.1 CPU551 scheme 1

Add one set of PDA high-speed data acquisition and analysis system to each area, as shown in Figure 1.

(1) The original PDA system based on GDM had limited collection points and remained unchanged.

(2) The newly added PDA system adopts Ethernet communication method, and each CPU of TDC sends the data to be collected to the PDAServer through the CTV-P function block using UDP protocol.

(3) Add one set of PDA system with 10000 points in the rough rolling area.

(4) Add one set of PDA system with 10000 points in the precision rolling area.

(5) Add one set of PDA system with 10000 points to the roll up area.

(6) Three new PDA systems have been added, with slightly higher costs, but the high-frequency Ethernet data flow in each area is limited to the local network.

(7) This PDA system has a high cost performance ratio, using multiple solutions, and the cost increase is not significant.

(8) Any computer connected to L1 Ethernet can perform online and offline data analysis.

Figure 1 Scheme for adding 1 new PDA system in each area

58.2 CPU551 scheme 2

A total of one PDA high-speed data acquisition and analysis system will be added to the three zones, as shown in Figure 2.

(1) The original PDA system based on GDM had limited collection points and remained unchanged.

(2) The newly added PDA system adopts Ethernet communication method, and each CPU of TDC sends the data to be collected to the PDAServer through the CTV-P function block using UDP protocol.

(3) Install one set of PDA system with 30000 points in the roughing area, finishing area, and coiling area.

(4) Using one PDA system, the cost is slightly lower, but the high-frequency Ethernet data streams in each area need to pass through the L1 central switch, resulting in a higher amount of high-frequency data streams in the backbone network.

(5) Any computer connected to L1 Ethernet can perform online and offline data analysis.

Figure 2 Scheme for Three Zones Sharing One PDA System

58.3 CPU555 scheme 1

Add one set of PDA high-speed data acquisition and analysis system to each area, as shown in Figure 3.

Due to the Profinet network port on CPU 555, high-speed communication with PDA can be achieved through Profinet and UDP protocols. If the network port needs to be isolated, it can be connected one-to-one with the PDA server network port.

Other schemes are the same as CPU 551 Scheme 1.

Figure 3 Scheme for adding 1 set of PDA system in each area

58.4 CPU555 scheme 2

A total of one PDA high-speed data acquisition and analysis system will be added to the three zones, as shown in Figure 4.

Due to the Profinet network port on CPU 555, high-speed communication with PDA can be achieved through Profinet and UDP protocols. If the network port needs to be isolated, it can be connected one-to-one with the PDA server network port.

Other schemes are the same as CPU 551 Scheme 2.

Figure 4 Plan for Three Zones to Share One PDA System

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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