Process Data Acquisition – PDA

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

系统

System

Contact us

1 Background and significance

12 HDC - Hot rolled high-frequency high-density Digital steel Coil

2 PDA - data acquisition and analysis system

13 CDC - Cold rolled Digital steel Coil

3 LTA - Long historical Trend Analysis system

14 DSP - Digital Steel Plate

4 HDS - open time series high frequency Historical database

15 DTP - Digital Steel Pipe

5 DBU - Database system and Upgrade tools

16 CDS - Continuous casting Digital Slab

6 DCC - Digital Coil Conversion and full process quality management

17 TDA - Typical high-speed Data Acquisition scheme

7 CFS - Coil Fast Search and statistics system

18 QMS - Quality Manage and analysis System

8 DSO - Device diagnostic Synchronous Oversampling system

19 Common debugging tools and development board

9 RSA - Roll Spalling Alarm and Quick Stop System

20 Project performance and typical project application

10 RCM - Roller Current Monitoring system

21 Research Form for PDA System Configuration in the Steel Industry

11 HDP - High frequency density and speed Data Platform construction

 

4 HDS - open time series high frequency Historical database

The full name of a time series database is a time series database, which is mainly used to process data with time labels (changing in chronological order, i.e. time serialization). Data with time labels is also known as time series data.

Time series data is mainly collected and generated by various types of real-time monitoring, inspection, and analysis equipment in the metallurgical, power, chemical, meteorological, and geographic information industries. The typical characteristics of these industrial data are: fast generation frequency (each monitoring point can generate multiple pieces of data within one second), severe dependence on collection time (each piece of data requires a unique time) Multiple monitoring points have a large amount of information (conventional real-time monitoring systems have thousands of monitoring points, which generate data every second and tens of GB of data every day).

Commonly used temporal databases include InfluxDB, KDb+, Prometheus, Graphite, RRDtool, TimescaleDB, Apache Druid, Fauna, OpenTSDB, GridDB, DolphinDB, KairosDB, etc.

Open high frequency time series Historical Database Server stores PDA millisecond level high-frequency data into the temporal database and can access it through SQL statements.

Figure 4.1 InfluxDB Time Series Database System Files

dbUpgradeTSA.exe~dbUpgradeTSL.exe is located in the PDA or HDServer directory. It converts the data files collected by PDA to. csv files supported by InfluxDB at the original sampling frequency or frequency reduction losslessly, and imports them offline in bulk into InfluxDB. The table structure is identical to the configuration of Config.csv.

Figure 4.2 Upgrading PDA Configuration to InfluxDB

dbUpgradeTS has multiple processes, each converting several connections to ensure that the write timing database can keep up with the speed of PDA generating data files, Each process scans PDA data files every 2 minutes.

Figure 4.3 Batch Import of PDA Data to InfluxDB

Cancel the quick editing mode and insertion mode in the Console window of the influx service program to avoid input interference.

Figure 4.4 set influxd console mode

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

友情链接 百度 腾讯 新浪 网易 搜狐 凤凰 淘宝 京东 中国自动化网 中国工控网 西门子 罗克韦尔 华军软件园 天空软件站 非凡软件站 多多软件站 携程 知乎

中国五矿 中冶集团 中冶赛迪 中冶南方 中冶京诚 中冶华天 中冶长天 中冶北方 中冶焦耐 中国宝武 宝信 宝钢 武钢 鞍钢 河钢 首钢 山钢 涟钢

ICP2025092850 版权所有©Copyright:2025-2035. 经纬铭月科技(武汉)有限公司

 

 

Develop communication protocol, Customized analysis function, Open data interface, XinChuang domestic obsession

 

PDAServer    PDAClient