Process Data Acquisition – CHPDA

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

系统

System

Contact us

1 Background and significance

12 HDC - Hot rolled high-frequency high-density Digital steel Coil

2 PDA - data acquisition and analysis system

13 CDC - Cold rolled Digital steel Coil

3 LTA - Long historical Trend Analysis system

14 DSP - Digital Steel Plate

4 HDS - open time series high frequency Historical database

15 DTP - Digital Steel Pipe

5 DBU - Database system and Upgrade tools

16 CDS - Continuous casting Digital Slab

6 DCC - Digital Coil Conversion and full process quality management

17 TDA - Typical high-speed Data Acquisition scheme

7 CFS - Coil Fast Search and statistics system

18 QMS - Quality Manage and analysis System

8 DSO - Device diagnostic Synchronous Oversampling system

19 Common debugging tools and development board

9 RSA - Roll Spalling Alarm and Quick Stop System

20 Project performance and typical project application

10 RCM - Roller Current Monitoring system

21 Research Form for PDA System Configuration in the Steel Industry

11 HDP - High frequency density and speed Data Platform construction

 

Common configurations of PDA systems in the steel industry

No.

Process Equipment

System

Quantity

Remarks

1

Intelligent raw material yard

PDA

1

 

2

Intelligent raw material yard crane

PDA

1

 

3

All-weather unmanned wharf

PDA

1

 

4

Blast furnace

PDA

1

 

5

Blast furnace

LTA

1

Annual trend chart, intuitive analysis of abnormal furnace condition locations

6

Converter

PDA

1

 

7

RH furnace

PDA

1

 

8

LF furnace

PDA

1

 

9

Continuous casting machine

PDA

1

 

10

Continuous casting digital slab

CDS

1

Quality Management Control and Analysis

11

Continuous casting hydraulic vibration

PDA

1

 

12

Hot rolling roughing zone

PDA

1

GDM based PDAs have fewer collection points, are expensive, occupy high CPU load, the board becomes unstable after aging. It is recommended to add one set of Ethernet based PDA with 10000 points in each area, once and for all

13

Hot rolling finishing zone

PDA

1

14

Hot rolling coiling zone

PDA

1

15

HSM Main and auxiliary transmission system

PDA

1

Isolation from automation systems

16

HSM furnace

PDA

1

 

17

HSM Auxiliary system

PDA

1

 

18

HSM Digital coil

HDC

1

Quality Management Control and Analysis

19

Temper mill

PDA

1

 

20

Flash butt welding machine

PDA

1

 

21

Cold rolling mill

PDA

1

 

22

CSM Main and auxiliary transmission system

PDA

1

 

23

Composite mill (bullet shell)

PDA

1

 

24

CSM Digital coil

CDC

1

Quality Management Control and Analysis

25

Cold rolling post-treatment line

PDA

1

 

26

Steel pipe

PDA

1

 

27

High speed wire

PDA

1

 

28

Medium Steel Plate

PDA

1

 

29

Digital steel plate

DSP

1

Quality Management Control and Analysis

30

Unmanned crane

PDA

1

 

31

Unmanned locomotive and intelligent iron metal transportation system

PDA

1

 

32

Unmanned excavator

PDA

1

 

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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