Process Data Acquisition – PLC

-- Detailed analysis of quality manage&industrial big data sources

高速数采方案

High speed data acquisition scheme

系统

System

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1 Background and significance

12 HDC - Hot rolled high-frequency high-density Digital steel Coil

2 PDA - data acquisition and analysis system

13 CDC - Cold rolled Digital steel Coil

3 LTA - Long historical Trend Analysis system

14 DSP - Digital Steel Plate

4 HDS - open time series high frequency Historical database

15 DTP - Digital Steel Pipe

5 DBU - Database system and Upgrade tools

16 CDS - Continuous casting Digital Slab

6 DCC - Digital Coil Conversion and full process quality management

17 TDA - Typical high-speed Data Acquisition scheme

7 CFS - Coil Fast Search and statistics system

18 QMS - Quality Manage and analysis System

8 DSO - Device diagnostic Synchronous Oversampling system

19 Common debugging tools and development board

9 RSA - Roll Spalling Alarm and Quick Stop System

20 Project performance and typical project application

10 RCM - Roller Current Monitoring system

21 Research Form for PDA System Configuration in the Steel Industry

11 HDP - High frequency density and speed Data Platform construction

 

14 Digital steel plate

There are traditional wide and thick plate rolling mills and hot continuous rolling+heat treatment production methods for wide and thick plates, with higher requirements for flatness and convexity. PDA supports 5000 plate shape measurement curves horizontally, as shown in the above figure, which can be locally enlarged.

The complete set of equipment for the medium and thick plate production line mainly includes: vertical roller rolling mill, four roller rolling mill, straightening machine, fixed length shear, double-sided shear and splitting shear, fast cooling speed device, etc. The basic production process is as follows: continuous casting billet feeding heating furnace descaling (rough rolling) precision rolling (controlled rolling) (rapid cooling) hot straightening cooling bed inspection and grinding cutting head, tail, sample, length and edge surface inspection and cleaning marking collection warehousing shipment.

Figure 14 Wide and Thick Plate Production Line and Finished Products

 

Apparatus test&Fault diagnosis&Quality analysis

Millisecond data sampling

Real-time data compression

Capture signal instantaneous mutation

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