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Profinet EIP EtherCAT
EGD UDP RFM RtEthernet Tc-net S7 Modbus OPC iso Ads Siemens
AB,GE,Mitsubishi,Beckhoff,MOOG,Schneider,ABB,Alstom,Driver,Domestic
PLC,Special Board QDR quality data
recording (digital steel coil) centimeter and millisecond level, supports
32+clients online Equipment testing, fault
diagnosis, quality analysis, ikoPDA CHPDA PLC-PDA, No crack & call
similar system |
3rd PDA formats &
Rich proprietary features Global Standards,
Exceptional Value Simplified for Full Customization &
OEM with Open APIs Proven by Hundreds of |
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Process Data
Acquisition – PLC-PDA -- Detailed analysis of
quality manage & industrial big data sources -- Full stack develop & Fully intellectual property
owned |
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6 DCC - Digital Coil Conversion and full process quality management |
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20 Comprehensive
data acquisition system for steelmaking plants |
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21 A
large amount of S7 communication causes network instability |
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23 |
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11 HDP - High frequency density and speed Data Platform
construction |
24 |
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12 HDC - Hot rolled high-frequency high-density
Digital steel Coil |
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26
Research Form for PDA System Configuration in the Steel Industry |
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22
millisecond-level equipment diagnostic sampling system
When collecting data from all vibration sensors once every millisecond can meet the on-site requirements, if the vibration sensor signals have already been integrated into the PLC system and the PLC communication capability is strong, Scheme 1 can be adopted. Scheme 2 employs a dedicated board to access the vibration sensor signals, forming a self-contained system that does not affect the PLC's control function and offers a higher cost-performance ratio. Both schemes ensure the preservation of data throughout the entire process. 22.1
PLC + Remote IO Solution
The PLC adopts the Siemens S7-1500 series, and the remote IO adopts a well-known domestic brand. The vibration signal type is 4~20mA.
Figure 1 Schematic diagram of vibration detection system based on PLC 22.2
Dedicated board solution
The vibration sensor 4~20mA signal is connected to a dedicated board card, which transmits high-speed data to the PDA system via Ethernet.
Figure 2 Schematic diagram of
vibration system detection based on dedicated board cards |
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Apparatus test&Fault diagnosis&Quality analysis |
Millisecond data sampling Real-time data compression Capture signal instantaneous mutation |
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Develop communication protocol, Customized
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